Solar Mounting Production in Full Swing at HQ Mount!

We’re proud to share a behind-the-scenes look at how HQ Mount powers solar energy projects worldwide with precision-engineered mounting solutions.  Check out our new HQ Mount 2025 video to see how SGS delivers precision-engineered solar mounting solutions:



Inside our production facility:
Round-the-clock production for solar power plants
Automated manufacturing of rooftop mounting accessories
Efficient loading for on-time delivery

From rooftop solar to large-scale PV farms, we deliver customized, reliable, and scalable mounting systems to meet your project needs.


Looking for a trusted solar mounting partner?
We combine engineering precision, production capacity, and responsive service to support global solar installers, distributors, and EPC contractors.

→ Explore SGS solutions: www.hqmount.com

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Analysis of changes and causes of lithium battery capacity attenuation!

1. Analysis of lithium-ion battery capacity attenuation

Positive and negative electrodes, electrolytes and diaphragms are important components of lithium-ion batteries. The positive and negative electrodes of lithium-ion batteries undergo lithium insertion and extraction reactions respectively, and the amount of lithium inserted in the positive and negative electrodes becomes the main factor affecting the capacity of lithium-ion batteries. Therefore, the balance of the positive and negative electrode capacities of lithium-ion batteries must be maintained to ensure that the battery has optimal performance.

 

2. Overcharge

2.1 Negative electrode overcharge reaction There are many types of active materials that can be used as negative electrodes of lithium-ion batteries, with carbon-based negative electrode materials, silicon-based, tin-based negative electrode materials, lithium titanate negative electrode materials, etc. as the main materials. Different types of carbon materials have different electrochemical properties. Among them, graphite has the advantages of high conductivity, excellent layered structure and high crystallinity, which is more suitable for lithium insertion and extraction. At the same time, graphite materials are affordable and have a large stock, so they are widely used.

 

When a lithium-ion battery is charged and discharged for the first time, solvent molecules will decompose on the graphite surface and form a passivation film called SEI. This reaction will cause battery capacity loss and is an irreversible process. During the overcharging process of a lithium-ion battery, metal lithium deposition will occur on the negative electrode surface. This situation is prone to occur when the positive electrode active material is excessive relative to the negative electrode active material. At the same time, metal lithium deposition may also occur under high rate conditions.

 

Generally speaking, the reasons for the formation of metal lithium leading to the change in lithium battery capacity decay mainly include the following aspects: first, it leads to a decrease in the amount of circulatory lithium in the battery; second, metal lithium reacts with electrolytes or solvents to form other by-products; third, metal lithium is mainly deposited between the negative electrode and the diaphragm, causing the pores of the diaphragm to be blocked, resulting in an increase in the internal resistance of the battery. The influencing mechanism of lithium-ion battery capacity decay varies depending on the graphite material. Natural graphite has a high specific surface area, so the self-discharge reaction will cause the lithium battery capacity loss, and the electrochemical reaction impedance of natural graphite as the negative electrode of the battery is also higher than that of artificial graphite. In addition, factors such as the dissociation of the negative electrode layered structure during the cycle, the dispersion of the conductive agent during the production of the pole piece, and the increase in the impedance of the electrochemical reaction during storage are all important factors that lead to the loss of lithium battery capacity.

 

2.2 Positive electrode overcharge reaction Positive electrode overcharge mainly occurs when the proportion of positive electrode material is too low, resulting in an imbalance in the capacity between the electrodes, causing irreversible loss of lithium battery capacity, and the coexistence and continuous accumulation of oxygen and combustible gases decomposed from the positive electrode material and the electrolyte may bring safety hazards to the use of lithium batteries.

 

2.3 Electrolyte reacts at high voltage If the charging voltage of the lithium battery is too high, the electrolyte will undergo an oxidation reaction and generate some by-products, which will block the electrode micropores and hinder the migration of lithium ions, thereby causing the cycle capacity to decay. The change trend of the electrolyte concentration and the stability of the electrolyte is inversely proportional. The higher the electrolyte concentration, the lower the electrolyte stability, which in turn affects the capacity of the lithium-ion battery. During the charging process, the electrolyte will be consumed to a certain extent. Therefore, it needs to be supplemented during assembly, resulting in a reduction in battery active materials and affecting the initial capacity of the battery.

 

3. Decomposition of electrolyte The electrolyte includes electrolytes, solvents and additives, and its properties will affect the service life, specific capacity, rate charge and discharge performance and safety performance of the battery. The decomposition of electrolytes and solvents in the electrolyte will cause the battery capacity to be lost. During the first charge and discharge, the formation of SEI film on the surface of the negative electrode by solvents and other substances will cause irreversible capacity loss, but this is inevitable. If there are impurities such as water or hydrogen fluoride in the electrolyte, the electrolyte LiPF6 may decompose at high temperatures, and the generated products will react with the positive electrode material, resulting in the battery capacity being affected. At the same time, some products will also react with the solvent and affect the stability of the SEI film on the surface of the negative electrode, causing the performance of the lithium-ion battery to decay. In addition, if the products of the electrolyte decomposition are not compatible with the electrolyte, they will block the positive electrode pores during the migration process, resulting in battery capacity decay. In general, the occurrence of side reactions between the electrolyte and the positive and negative electrodes of the battery, as well as the generated by-products, are the main factors causing battery capacity decay.

 

4. Self-discharge Lithium-ion batteries generally experience capacity loss, a process called self-discharge, which is divided into reversible capacity loss and irreversible capacity loss. The solvent oxidation rate has a direct impact on the self-discharge rate. The positive and negative active materials may react with the solute during the charging process, resulting in capacity imbalance and irreversible attenuation of lithium ion migration. Therefore, it can be seen that reducing the surface area of ​​the active material can reduce the capacity loss rate, and the decomposition of the solvent will affect the storage life of the battery. In addition, diaphragm leakage can also lead to capacity loss, but this possibility is low. If the self-discharge phenomenon exists for a long time, it will lead to the deposition of metallic lithium and further lead to the attenuation of the positive and negative electrode capacities.

 

5. Electrode instability During the charging process, the active material of the positive electrode of the battery is unstable, which will cause it to react with the electrolyte and affect the battery capacity. Among them, structural defects of the positive electrode material, excessive charging potential, and carbon black content are the main factors affecting battery capacity.

Anti-Islanding Protection in Solar PV Systems

What is Anti-Islanding?

Anti-islanding is a critical safety feature in grid-connected solar PV systems that prevents the system from continuing to supply power to a local grid section when the main utility grid fails or is disconnected. An "island" refers to an isolated portion of the grid that remains energized by the solar system, posing serious risks:

  1. Safety Hazard – Utility workers repairing the grid may be electrocuted if the solar system continues feeding power.

  2. Equipment Damage – Voltage and frequency fluctuations in an islanded system can damage connected loads or inverters.

  3. Grid Restoration Issues – Uncontrolled power generation can interfere with grid reconnection.

How Do Solar Panels Prevent Islanding?

Since solar panels themselves cannot prevent islanding, inverters and protection devices implement anti-islanding measures. The main methods include:

1. Passive Anti-Islanding

Detects abnormal grid conditions without injecting disturbances:

Under/Over Voltage (UV/OV) & Under/Over Frequency (UF/OF) Protection

If the grid fails, the inverter monitors voltage (±10%) and frequency (±0.5Hz) deviations and shuts down if thresholds are exceeded.

Phase Jump Detection

A sudden phase shift in the inverter output indicates grid loss, triggering shutdown.

 

2. Active Anti-Islanding

The inverter actively perturbs the grid to detect islanding conditions:

Active Frequency Drift (AFD)

The inverter slightly shifts its output frequency. If the grid is present, it stabilizes the frequency; if the grid is disconnected, the frequency drifts until the inverter trips.

Impedance Measurement

The inverter monitors grid impedance changes—if the grid is disconnected, impedance rises significantly, triggering protection.

 

3. Communication-Based Anti-Islanding

Uses Power Line Communication (PLC) or wireless signals to maintain grid synchronization. If communication is lost, the inverter shuts down (common in large-scale PV plants).

 

4. Hardware Protection Devices

Arc Fault Circuit Interrupters (AFCI) – Detect islanding conditions and disconnect the system.

 

 

Protection Relays – Work with voltage/frequency sensors to force disconnection.

How Does China's Energy Storage Market Change in 2024?

According to public data from Gaogong Industry Research Institute, the total shipments of China's energy storage market in 2024 will be 337.8GWh, a year-on-year increase of 64% compared to the total shipments of 206GWh in 2023. From the distribution of shipments in the market segments, the power storage market is still the main market, with a shipment share increase of nearly 7%, reaching 88% of the total share.

 

In terms of power storage, around March 2024, the 280Ah same-size battery cell 314Ah will gradually be mass-produced, and the 314Ah battery cell and the corresponding 20-foot 5MWh container will accelerate the penetration of the power storage market, with an annual penetration rate of over 40%, of which the highest monthly shipment penetration rate exceeds 90%. It is expected that the 314Ah battery cell will completely replace the 280Ah in 2025. In addition, the total capacity of energy storage batteries is 610GWh, of which the 280Ah and 314Ah cells with a specification of 71*173*207mm have a total capacity of 440GWh, which is expected to increase to more than 530GWh by 2025.

 

In February 2025, Gaogong officially released the list of energy storage lithium batteries in 2024:

    In terms of communication energy storage, in 2024, only China Mobile Communications will bid for a centralized procurement of 1.19GWh lithium iron phosphate batteries. Therefore, in 2024, the energy storage lithium battery will only be 1.19GWh, a year-on-year decline of more than 85%.

    In terms of household energy storage, since the general distribution capacity of household energy storage systems is 5~10kWh, the market is still dominated by 50Ah~100Ah cells, among which the more popular cell products are 50*160*118mm in size. In 2024, the shipment volume of household energy storage batteries will be 24.9GWh, a year-on-year increase of 24.5%, most of which will be sold to Europe.

   

In terms of portable energy storage, the portable energy storage market will shrink relatively in 2024, with annual shipments of 2.81GWh, a year-on-year decrease of nearly 30%, mainly affected by the overall market involution and the low technical threshold of portable energy storage products.

 

In terms of industrial and commercial energy storage, the industrial and commercial energy storage market will ship 11.8GWh in 2024, a year-on-year increase of 68.6%. Usually, when industry statistics are compiled, industrial and commercial data are generally attributed to power energy storage. The reason is that the usage attributes are consistent, all of which are derived from power dispatching needs, and the battery products used are consistent. Generally, 71*173*207mm battery cells and 1P52S battery packs are used, which are the same as power energy storage. There are only differences in application scenarios and operators. After the release of the "cancellation of mandatory storage" policy, the power storage market may be market-oriented. Then, whether for operator considerations or cost considerations, industrial and commercial energy storage may directly introduce 20-foot container-type [currently outdoor cabinet-type] to reduce costs.